Process Pilot® Automated Blowmolder Control System

The Process Pilot® automated blowmolder control system is a combination of software and hardware interface components that work in conjunction with the Pilot Profiler™ measurement system to provide a hands-free means to maintain the blowmolding process. The Process Pilot control system utilizes feedback from the Pilot Profiler™ system to continually monitor material distribution and automatically adjust blowmolder settings to maintain optimal bottle distribution characteristics, without operator intervention. The Process Pilot system eliminates time-consuming manual steps in the blowmolding management process, resulting in reduced process variability and improved bottle performance and quality.

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Description

The Process Pilot® automated blowmolder control system is a combination of software and hardware interface components that work in conjunction with the Pilot Profiler™ measurement system to provide a hands-free means to maintain the blowmolding process. The Process Pilot control system utilizes feedback from the Pilot Profiler™ system to continually monitor material distribution and automatically adjust blowmolder settings to maintain optimal bottle distribution characteristics, without operator intervention. The Process Pilot system eliminates time-consuming manual steps in the blowmolding management process, resulting in reduced process variability and improved bottle performance and quality.

“The Process Pilot system can control the blowmolder process to a level of precision unmatched by methods that rely on limited feedback from weight-based data.”

The Process Pilot automated blowmolder control system offers more effective management of common blowmolder issues such as:

  • Preform variability
  • Startup transients
  • Environmental changes
  • Operator experience
  • Overall more consistent blowmolder operation
  • Reduced process and environmental variability
  • Improved ability to light weight
  • Improved overall bottle quality and performance
  • Reduced rejects and scrap

Features

  • Easy to use, “set and go” style operation
  • Adjustable process control limits
  • Built-in alarms and controls to protect the blowmolder
  • Simultaneous management of multiple parameters including oven lamps, pressure, preform temperature and timing
  • Compatible with all major brand blowmolders
  • Seamless integration with Agr Pilot Profiler™ distribution monitoring systems and Pilot Vision inspection system
Blue-Chip Technologies
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Product Custom Order

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